Solid Fuel Fired Thermic Fluid Heater
Our Solid Fuel Fired Thermic Fluid Heater is a state-of-the-art system designed to provide a reliable and efficient source of hot thermic oil for various applications. This heater features a furnace that can be customized to accommodate a range of fuel options. Thoughtful selection of the combustion grate, combustion volume, furnace height, and fuel feeding systems ensures efficient combustion and minimizes heat loss.
The coil design optimizes flow to maximize heat transfer from the flue gases, and each coil undergoes rigorous three-stage testing before dispatch. This is part of KBG Boiler's stringent quality control measures to guarantee reliability and performance.
We meticulously choose booster fans, FD fans, and ID fans to match the exact air-to-fuel ratio requirements of the fuel in use. This precision ensures the ideal amount of air for combustion, leading to energy savings and reduced power consumption.
When it comes to selecting the expansion tank capacity, we assess the total holdup of the thermic oil to meet the system's specific needs. Additionally, the deaeration tank is designed with careful consideration of flow and temperature requirements.
Safety Features
- Temperature Control for Thermic Fluid : Our advanced temperature control system features a digital temperature indicator and controller, designed to automatically shut down the ID/FD fan once the temperature exceeds a pre-set limit. The system will restart when the temperature falls back within the desired range, ensuring the system's temperature remains at optimal levels.
- Stack Temperature Control : To prevent excessive stack temperatures, we utilize a temperature controller that initiates an ID/FD shutdown and activates an audible alarm if the stack temperature surpasses the preset threshold.
- Thermic Fluid Flow Monitoring : Our system includes a differential pressure switch positioned across the inlet and outlet headers. This switch acts as a signalling device, issuing a 'Low or No Flow' alarm when the thermic fluid pressure drops within the coils.
- Thermic Fluid Level Monitoring : We have incorporated a visual level indicator and a float-actuated lever switch into the expansion tank. These components trigger an alarm if the thermic fluid level falls below the recommended limit.
- Thermic Fluid Pump Motor Failure Protection : In the event of thermic fluid motor pump failure, our electrical interlocks activate and shut down the ID/FD fan, preventing any negative impact on the system.
- Power Failure Protection : Our system includes a diesel engine drive that maintains thermic fluid circulation during power outages, thereby preventing fluid degradation and potential overflow.
- Furnace Bed Temperature Control (FBC Units) : For FBC units, we have integrated a digital temperature indicator and controller. This system automatically deactivates the ID/FD fan if the furnace bed temperature exceeds safe values.
Premium Advantages
- Various Fuel Choices
- Enhanced Power Efficiency
- Low Maintenance Requirements
- Energy Efficiency
- Innovative Modular Compact Design
Applications
- Industries We Serve : We cater to a diverse range of industries, including Chemical, Textile, Technical Textile, MDF and Particle Board, Plywood and Laminates, Oil and Gas, Packaging, Rubber, Latex, Automobile, Paint, Leather and Vinyl, Paper, Automotive Solar, Pharmaceuticals, Food Processing, and Metal Industries, among others.
- Fuel Flexibility : Our thermic fluid heaters are designed to accommodate a variety of fuels, offering exceptional versatility. These fuels include briquettes, sawdust, groundnut shells, bagasse, petroleum coke, rice husk, palm waste, lignite, coffee husk, coal, rice straw, coconut waste, mustard straw, cotton stalk, wood chips, and more.
- Unwavering Quality Assurance : We are dedicated to delivering the highest quality standards, proudly holding ISO 9001 Certification for over a decade. This unwavering commitment to quality ensures that we provide superior heating solutions to our customers.
KBG Boilers Pvt. Ltd. is a leading name in the thermal heating industry, recognized for manufacturing and supplying premium-quality Solid Fuel Fired Thermic Fluid Heaters. With a strong commitment to innovation, performance, and environmental sustainability, we deliver energy-efficient solutions designed to meet the demanding requirements of various industrial applications. As a trusted Solid Fuel Fired Thermic Fluid Heater Manufacturer, we cater to industries such as chemical processing, textiles, food production, pharmaceuticals, and more, providing them with reliable and cost-effective heating systems.
Our Solid Fuel Fired Thermic Fluid Heaters are engineered to deliver consistent and efficient heating using eco-friendly solid fuels like coal, wood, briquettes, or agro-waste. Designed for durability and long-term performance, these heaters ensure uniform heat distribution across processes, reducing energy consumption while maintaining operational efficiency. With robust construction and advanced features, our Thermic Fluid Heaters are built to withstand high temperatures and continuous operation, making them an ideal choice for industries seeking reliability and efficiency. Experience the KBG Boilers Pvt. Ltd. advantage today!.
KBG Boilers Pvt. Ltd. is not only a leading Solid Fuel Fired Thermic Fluid Heater Manufacturer but also a trusted supplier and exporter in India. Our products adhere to international standards, ensuring high quality and safety across diverse industrial environments. As a top Solid Fuel Fired Thermic Fluid Heater Exporter in India, we have established a strong presence in global markets, delivering advanced thermal solutions that empower industries to achieve their goals while minimizing their environmental footprint. Our team of skilled engineers works closely with customers to ensure our thermic fluid heaters deliver optimal performance, durability, and cost-effectiveness.
What sets us apart is our dedication to customer satisfaction. From design and manufacturing to supply and after-sales support, we provide end-to-end solutions tailored to the unique needs of our clients. By choosing KBG Boilers Pvt. Ltd., you are partnering with a company that prioritizes quality, sustainability, and innovation. Our Solid Fuel Fired Thermic Fluid Heaters are not just products but solutions designed to enhance industrial productivity and operational excellence. Trust us as your reliable Solid Fuel Fired Thermic Fluid Heater Manufacturer for cutting-edge thermal heating systems that redefine industry standards and deliver unparalleled value.